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‘Freezer burn’ is a major problem – stopping ice recrystallization might alleviate it


Open the freezer door and there, means within the again, could also be an outdated carton of ice cream rising spikes of ice. Or a forgotten frozen lasagna lined in icy crystals. Or drying of meat surfaces if not nicely lined.

Individuals typically name this phenomenon “freezer burn,” and it occurs when tiny ice crystals on the meals’s floor evaporate immediately into vapor with out first going by means of the liquid water section – a course of scientifically termed sublimation. This moisture loss can go away the meals’s floor layers dried out and discolored.

As a meals scientist, I name the preliminary floor ice formation “ice recrystallization” and research methods to gradual it down.

Ice recrystallization damages and destroys natural cells – the smallest dwelling models present in animals and vegetation. It’s simply as a lot an issue when storing harvested meals crops or biomedical analysis supplies – like cell cultures – as it’s for storing frozen pizza or peas, and might result in a number of waste.

There are synthetic substances that stop this sort of ice harm, however few of them are suitable for eating. So together with fellow College of Tennessee and Oak Ridge Nationwide Laboratory scientists, I’m working for the subsequent three years below a $550,000 grant from the Nationwide Science Basis to establish secure “bio-based” choices – supplies already present in nature, together with substances derived from the pure human digestion course of when meals is consumed.

How does ice recrystallization occur?

The meals business makes use of “blast freezing” to keep away from formation of huge ice crystals in frozen meals. This course of entails exposing meals in a short time to a low temperature and a excessive fee of air motion, which causes the meals to freeze right into a mass of quite a few small crystals. Small crystals are a lot much less damaging to frozen matter than massive ones.

The issue begins after these meals are moved to common freezers for storage, together with house freezers. The automated defrost operate in such models entails turning the compressor on and off a number of instances a day, decreasing and elevating the temperature to stop ice buildup. This fluctuation partially melts the ice within the meals after which re-freezes it, a course of that will create bigger and extra damaging ice crystals.

These modifications could make meals at finest unpalatable – who hasn’t endured consuming freezer-burned greens or a watery, thawed strawberry? – and at worst unusable.

In response to a current research by Faculty of William & Mary meals system researcher Zach Conrad, complete spending on meals in the USA per individual per day, between 2001 and 2016, was $13.27, and $3.62 value of that expenditure, or 27%, was wasted meals.

Conrad discovered that simply 1.4% of that waste concerned frozen meals, amounting to about 5 cents per individual per day, or $18.25 yearly. However these nickels add as much as greater than $5.89 billion value of frozen meals wasted yearly.

In order the frozen meals market continues to develop, the significance of minimizing or stopping ice harm turns into apparent.

Stopping ice progress with synthetic substances

The artificial chemical substances that stop ice recrystallization are usually poisonous to dwelling organisms, so their usefulness for safeguarding meals could be very restricted. By way of its prolonged and rigorous assessment course of, the U.S. Meals and Drug Administration has permitted a man-made polymer referred to as polyvinyl alcohol, or PVA, as secure to be used in meals packaging supplies, however not as a meals additive.

PVA is used industrially to stop ice recrystallization in substances like cement and concrete, in addition to when freezing human cells, tissues and organs to protect them for transplantation and biotechnology makes use of.

There are additionally “semi-synthetic” compounds – so labeled as a result of they’re made by altering naturally occurring supplies – that maintain promise for curbing ice harm. They embody substances referred to as glycopolymers and polyampholytes, which have been reported to inhibit ice recrystallization, protect cells and improve cell viability. Many of those compounds are in early levels of analysis and growth, and never but used commercially. Their security to be used in meals has but to be demonstrated or permitted.

A safer different: Bio-based options

I analysis alternate options to each artificial and semi-synthetic supplies which are bio-based – that’s, based mostly on substances already present in people, animals and vegetation, and thru pure organic processes. I imagine that these bio-based options are particularly promising choices as a result of they don’t contain unnatural manipulation.

A school of Arctic char underwater in the Oxara river, Thingvellir National Park, Iceland
The freeze-resistant proteins within the tissues of cold-tolerant vegetation and animals, just like the Arctic char, maintain promise for locating secure new methods to cut back ice recrystallization harm to frozen meals, agricultural crops and biomedical analysis supplies.
DigitalVision by way of Getty Photographs

As an illustration, for the egg processing business, I found use pure peptides derived from eggs – brief strings of amino acids additionally present in our guts – to stop freezing-caused harm to egg yolks, quite than including salt or sugar to yolk earlier than freezing.

Beneath our Nationwide Science Basis grant, my staff is researching substances that mimic the features of the antifreeze proteins present in cold-water fish or cold-tolerant vegetation, which inhibit ice recrystallization and stop ice progress of their inner tissues.

One problem is that these antifreeze protein molecules are current in very low concentrations in nature. This makes them very pricey to extract from organisms and produce them at an industrial scale.

We’re conducting analysis on peptides derived from each widespread and distinctive meals proteins, akin to soybeans, dairy, fish, meat and bugs. Due to analysis by Srinivasan Damodaran of the College of Wisconsin, we already know that small peptides from fish gelatin and cattle collagen proteins are efficient in stopping ice recrystallization in ice cream. This energy of peptides varies enormously relying on the supply protein, nevertheless, so we’re investigating the explanations for these variations.

As we study extra about these peptides and produce them at a business scale, I imagine they might be helpful throughout a number of industries, from enhancing the standard of frozen meals, to growing the resistance of agricultural crops to freezing temperatures, to raised preserving cells and tissues, and even in makes use of like de-icing roads and plane.

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